The implant has to come out. It should come out quickly, and without the bone loss.

MicoCalo is developing MIEAS, an induction system for removing cemented implants during revision surgery, starting with the knee. It is in preclinical development.

56,475

US revision knee replacements in 2019 replaced the femoral or tibial component, the metal parts usually fixed with cement. Upfill-Brown et al., Arthroplasty Today 2022, PMID 35774881; sum of the paper’s all-component, tibial and femoral revisions.

A cemented hip stem resting on a red bench fixture inside a large plastic tube, with a thermocouple wire attached to the implant.

Built for one of the hardest steps in revision surgery.

When a knee replacement fails, the old implant usually has to come out before a new one can go in. If bone cement is still holding it, surgeons work it free with thin osteotomes, saws and high-speed burrs. If a cemented stem will not come free, some also use a trephine reamer, a hollow cutter passed over the stem to clear the cement around it. Surgical reviews describe getting a well-fixed cemented stem extension out as long and difficult work, and bone can be broken or lost along the way. In one center’s first knee revisions for a loose tibial component, operations that also replaced the well-fixed femoral component took about an hour longer overall than those that revised only the tibia, and substantial bone loss was found at its removal in 7% of those knees.

The MicoCalo Implant Extraction Assist System (MIEAS) uses a low-frequency electromagnetic field to heat the metal implant so the bone cement right next to it softens. It is designed for the step after the joint is exposed and before the old component is extracted. The aim is for the implant to come free with less force and less bone lost, shortening time in the operating room and under anesthesia.

In one early bench demonstration on a cemented hip stem, in cement cured on the bench that day and with no bone, the field ran for 3 minutes 24 seconds. The stem was then clamped and the cement pulled off it by hand. Softening the cement is how the implant is released; cement left on the bone, where it has to come out, is still cleared with the usual techniques. We aim to shorten the heating time further.

Instruments and bone loss at removal: Bieganowski et al., Knee Surg Relat Res 2022;34:30, PMID 35725586. “Always long and difficult” and trephines: Pasquier et al., Orthop Traumatol Surg Res 2020;106(1S):S135–S147, PMID 31812635, on extracting cemented knee stem extensions. Hour and 7%: Martin et al., Bone Joint J 2020;102-B(6 Supple A):123–128, PMID 32475265; one center, aseptic first revisions for a loose tibial component: 76 knees with both components revised vs 88 with the tibia alone, median 204.5 vs 152 minutes for the whole operation.

Published numbers

The problem, measured by others.

  • 56,475

    US revision knee replacements in 2019 that replaced the femoral or tibial component, the metal parts usually fixed with cement. Up 33% since 2012.

    Upfill-Brown et al., Arthroplasty Today 2022;15:188–195.e6. PMID 35774881. National Inpatient Sample. Total of the paper’s all-component, tibial and femoral revisions.
  • 9 in 10

    Knee replacements that were later revised had been fully cemented in the first place. 96% had cement on at least one component.

    Irmola et al., Acta Orthop 2021;92(1):91–96. PMID 33143501. Nordic national registers (Sweden, Denmark, Norway, Finland), knees implanted 2000–2016 for osteoarthritis, patients 65 and over: 6,767 of 7,522 revised knees fully cemented. Close to the 91% in the American Joint Replacement Registry’s device tables for patients 65 and over (AJRR 2024). A revision here includes any component exchange.
  • 18%

    Of well-fixed cemented knee stems in one center’s series of repeat revisions (55 stems in 29 knees) were removed by cutting the bone open (osteotomy). 9% of stem removals broke bone.

    Maslaris et al., Arch Orthop Trauma Surg 2023;143:469–479. PMID 35930052. 55 stems in 29 knees at one center, all repeat revisions, three in four for infection.
  • 148 min

    Average operating time for a US revision that replaces both knee components. This is the whole operation, not the removal step alone.

    Garbarino et al., Ann Transl Med 2019;7(4):66. PMID 30963061. ACS NSQIP national surgical database, 10,604 revisions, 2008–2016.
Portrait of Dr. Gerhard E. Maale III
Team

Co-founded with a revision surgeon.

Gerhard E. Maale III, MD, is an orthopedic oncology and revision surgeon and first author of a published series of 500 one-stage revisions for infected joint replacements, 351 of them knees. He co-founded MicoCalo with Matthew Maale, CEO, and three scientists.

Bench tests

See it on the bench.

Two early bench runs from one 2024 session, filmed: a cemented knee component and a cemented hip stem.

Cemented stemmed, hinged knee component, with cement around the stem only. Same session and settings as the hip run. No temperature sensors were attached.

Cemented hip stem, cement cured the same day, no bone. After 3 minutes 24 seconds of heating, the stem was clamped and the cement pulled off it by hand. Softening the cement is how the implant is released.

Milestones

Progress so far.

  1. January 2023 Company founded in Texas.
  2. April 2023 First patent application filed.
  3. April 2024 International patent application filed under the Patent Cooperation Treaty (PCT).
  4. July 2024 Bench tests on a cemented knee component and a cemented hip stem, filmed.
  5. October 2024 International (PCT) patent application published.
  6. October 2025 Entered the US national phase at the US Patent and Trademark Office (USPTO).
  7. November 2025 Entered the regional phase at the European Patent Office (EPO) and requested examination.
  8. March 2026 Initial FDA Q‑Submission submitted.
  9. May 2026 Initial Q‑Submission completed with FDA’s written feedback.
  10. September 2026 Became Micocalo, Inc., a Texas corporation.

Latest updates

  • October 2026

    Designing the next set of bench tests and arranging for a lab to run them.

  • October 2026

    Working on a second FDA Q‑Submission.

  • February 2026

    Published video of the 2024 bench tests on a cemented knee component and a cemented hip stem. Watch them

Updated October 27, 2026.

Current status, October 2026

Preclinical.

  • Engaging with FDA through the Q‑Submission program
  • Patent pending
  • Bench prototype

MIEAS has no FDA marketing authorization and is not for sale.

Revision surgeons

How do you take cemented implants out today?

We would like to hear how you do it and where it goes wrong. Email goes straight to Matthew Maale, CEO. Please leave out anything that could identify a patient.